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Packaging & Consumer Products



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How About Them (Wrapped) Apples? [New York Times, 2/8/2010]

Plastics Make it PossibleSM
Today’s smart packaging solutions help us to do more with less. Whether it’s the latest gadget, your favorite beauty product, that must-have appliance or what you’re eating for lunch, plastic packaging keeps your purchases safe until you’re ready to use them.

New Study: Key Role for Chemical, Plastics Industries in Reducing Greenhouse Gas Emissions

Packaging: A Tool for Sustainability
You might be surprised to learn that innovations in packaging can make a difference in each of these areas.

ACC’s Plastics Division Educates Wal-Mart’s Buyers and Suppliers
Two training sessions on the sustainability of plastic packaging were conducted: Plastic Packaging and Sustainability (Keith Christman, ACC) and Bioplastics (Jeff Wooster, Dow Chemical).

From the manufacturer to the grocer and to our dinner tables, airtight plastic packaging helps keep foods fresh and free from contamination.  In the refrigerator, plastics help to make bottles lighter and shatter-resistant, so it’s safer and easier to lift and serve our favorite beverages.  In the medicine cabinet, plastics make possible child-resistant closures for pharmaceuticals.  And, when it comes to big-ticket purchases, plastic packaging helps to protect items like appliances and electronics, until they arrive safely in our homes.

But plastics don’t just make packaging more effective; they can also make packaging more efficient, helping to conserve resources.  Learn how plastics are enabling us to reduce, reuse, recycle and recover the energy and materials.

Reduce
Plastics help us to do more with less in many ways.  When it comes to packaging, plastics often enable manufacturers to ship more product with less packaging material.  This process of light-weighting can play an important role in boosting the environmental and economic efficiency of consumer product packaging. Consider these examples:

  • Delivering more beverage with less packaging.  Just 2 pounds of plastic can deliver 1000 ounces—roughly 8 gallons—of a beverage.  Three pounds of aluminum, 8 pounds of steel or 27 pounds of glass would be needed to deliver the same amount.

  • Making food packaging more efficient. Plastic jars can use up to approximately 90 percent less material by weight than their glass counterparts. Plastic containers also can use about 38 percent less material than similarly sized steel cans. And extremely lightweight, flexible packaging made from plastic or plastic-and-foil composites can use up to 80 percent less material than traditional bag-in-box packages.

  • Continuously improving through innovation. Plastics are re-engineered to become lighter and more efficient all the time.  Today’s 2-liter plastic beverage bottle and 1-gallon milk jug weigh approximately 33 percent less than they did in the 1970s.

  • Eliminating excess packaging.  By replacing the classic fiberboard container, plastic loop carriers can reduce waste by 1.88 ounces per twelve-pack of beverage—or 722 pounds per truckload.  And marketers of snack foods, cosmetics and single-serve meals are using colorful shrink film labels to add shelf-appeal right on their containers, eliminating the need for economically and environmentally costly outer boxes.

  • Reducing transportation energy.  Lighter packaging can mean lighter loads or fewer trucks and railcars are needed to ship the same amount of product, helping to reduce transportation energy, decrease emissions and lower shipping costs. 


  • Trimming waste. Weight-reduced packaging also helps to reduce the amount of waste generated or the amount of a material that needs to be recycled after a package is used.

Reuse
Plastic’s durability makes it a preferred material for reusable items such as storage bins, sealable food containers and refillable sports bottles.  In industrial shipping, plastic pallets are impervious to moisture and most chemicals, so they can be used over and over.  For commercial produce shipments, plastic produce crates are durable, easy-to-clean, and cost-effective.  In addition to conserving raw materials, choosing reusable items, where appropriate, helps to offset trash disposal costs and reduce the amount of waste sent to landfills.
 
Recycle
Since the early days of plastics recycling in the 1970s, the nation’s recycling infrastructure has grown significantly.1  In fact, the pounds of post-consumer plastic packaging collected and recycled has grown every year since 1990.  Today, over 80 percent of U.S. households have access to plastic recycling programs, and in 2005, more than 2.1 billion pounds of plastic bottles were collected for recycling. 

Although bottles remain one of the most readily recycled plastics, a growing number of communities are collecting and recycling other rigid plastic containers, such as tubs, trays and lids.  And many national grocery and retail chains now invite consumers to return used plastic bags for recycling.

Through these programs, plastics are collected, processed for recycling and used to create second-generation products ranging from fleece jackets and detergent containers to carpeting and composite lumber for outdoor decking.

Energy Recovery
Another way to conserve resources is to recover the energy value of plastic packaging items after their useful life has ended.  Traditional plastics are made from natural gas and, to a lesser extent, petroleum.  Although plastics play a role in nearly every facet of our lives, plastics production accounts for only 5 percent of the nation’s annual consumption of natural gas and petroleum.  Packaging, the largest market for plastics, accounts only for 1.4 percent.

Because the energy value of plastics is equivalent to fuel oil, plastics are a great source of fuel for waste-to-energy plants.  When plastics are processed in modern energy recovery facilities, they help other wastes burn completely, producing cleaner emissions and less ash for disposal. Burning plastic can help supply an abundant amount of energy for electricity, while reducing the cost of municipal waste disposal and conserving landfill space. 

Get more tips and info on the best ways to use plastic packaging and consumer products:

1 Recycling may not be available in all areas.  Check to see if recycling exists in your community.